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Hutchinson Plugs Kit For Tubeless Tyres With Tool



Small and effective tool, but it could do with somewhere to store spare plugs
Slim design ​
Suits all bike types
Not designed for storing spare plugs

At every product is thoroughly tested for as long as it takes to get a proper insight into how well it works. Our reviewers are experienced cyclists that we trust to be objective. While we strive to ensure that opinions expressed are backed up by facts, reviews are by their nature an informed opinion, not a definitive verdict. We don't intentionally try to break anything (except locks) but we do try to look for weak points in any design. The overall score is not just an average of the other scores: it reflects both a product's function and value – with value determined by how a product compares with items of similar spec, quality, and price.

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The Hutchinson Plugs Kit For Tubeless Tyres is a slim tool with two sections that makes it possible to repair punctures in tubeless tyres where sealant fails. The tool is well made and easy to store, with two sizes of plug provided to suit different size holes. It works well, but as standard there is no option to store spare plugs, unless you think outside the box.

The double-ended tool is made of aluminium, with screw-on covers that conceal a sharp, rough point on one end that is designed to pierce the tyre and ensure correct size, and then a metal prong on the opposite end that holds the tubeless plug, sometimes known as a sticky worm because of the texture and size.

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The tool itself is light at 22g, 25g if you include all 10 plugs, and its slim design is perfect for storing in a back pocket, and it's short enough to place within even a small saddlebag.

2021 Hutchinson Plugs Kit for Tubeless Tyres - tool.jpg

The slim design does mean there is no provision as standard to store spare plugs, which is a shame as, realistically, you will want to carry at least one of each plug. Having one 'loaded' in the prong is also wise, to allow for quicker repair.

I did find a workaround – cutting off two plugs while leaving them within the plastic covering that they arrive in, then storing both on the rough needle. It isn't perfect, and they can be a little tricky to remove after unscrewing, but they are at least with you should you need them.

2021 Hutchinson Plugs Kit For Tubeless Tyres - Storage -1.jpg
2021 Hutchinson Plugs Kit For Tubeless Tyres - Storage -2.jpg

The fork prong end can be loaded with the size of worm that best suits the hole to be fixed, the 1.5mm plugs for smaller holes, obvs, and the 3.5mm plugs for more serious damage.

2021 Hutchinson Plugs Kit for Tubeless Tyres - tool open 2.jpg

The plugs are similar to those in other repair kits, consisting of a strong thread covered in a sticky substance, which is where the nickname 'sticky worm' comes from.

Once you've determined what size plug is required, this is inserted between the fork prongs. The 1.5mm plugs fit in very easily, but I had to widen the fork section slightly to fit the 3.5mm plug, which I did using whatever flat surface was to hand – while out riding it could be a stone, fence post or anything you can find. While this may not sound ideal, I've had to do exactly the same with other similar tools I've used.

2021 Hutchinson Plugs Kit For Tubeless Tyres - Loaded.jpg

Plugging the hole is simple: push the tool with loaded plug into the hole and then remove, with the sticky coating on the plug enabling it to stick to the tyre while the tool comes out.

In the event of a puncture, you might need to use the reamer – the rough-coated spike on the other section of the tool – to prepare the hole; it isn't always needed, but it's useful to have.

2021 Hutchinson Plugs Kit for Tubeless Tyres - tool open 1.jpg

Depending on the type and size of the puncture, you might need to use some pressure to push the tool through the tyre. On larger tyres, such as mountain bike ones with thick carcasses, I found it was quite hard to put the needed pressure on the slim tool – although it is far easier than the Genuine Innovations tool, which has a very small plastic handle.

> Puncture prevention 101: learn how to swerve flats with these 11 top tricks

You pay a lot more for the Hutchinson, though – £19.95 as opposed to £5.99 for the Genuine Innovations one. That puts the Hutchinson in a similar price bracket to several excellent tubeless plug tool kits, such as the Birzman at £19.99 and the Ruzer at £18, both of which have provision for storing extra plugs (though no reamer).


Overall, the Hutchinson plug kit is easy to use and works well, giving a perfect seal when tested on both a road tyre and mountain bike tyre, but it would be even better if the design included somewhere to carry spare plugs.


Small and effective tool, but it could do with somewhere to store spare plugs

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Make and model: Hutchinson Plugs Kit For Tubeless Tyres

Size tested: n/a

Tell us what the product is for and who it's aimed at. What do the manufacturers say about it? How does that compare to your own feelings about it?

Hutchinson Tubeless Tyre Repair Kit for mountain bike, gravel or road bikes

Tool For Repairing Larger Tubeless Tyre Holes

Includes 5x 1.5mm & 5x 3mm Repair Strips & Tool

Compatible With Most Brands of Tubeless

Rate the product for quality of construction:
Rate the product for performance:

My only complaint is no space to hold spare plugs within the tool.

Rate the product for durability:
Rate the product for weight (if applicable)
Rate the product for value:

Tell us how the product performed overall when used for its designed purpose

The tool is effective at piercing the tyre and installing a plug. The tool would be better if it held the spare plugs, though.

Tell us what you particularly liked about the product

Slim design makes it easy to put in a back pocket or compact saddle bag.

Tell us what you particularly disliked about the product

No provision to hold spare plugs.

How does the price compare to that of similar products in the market, including ones recently tested on

Similar to alternatives, although it lacks the storage space for spare plugs that some – the Birzman tubeless repair kit, for example – have.

Did you enjoy using the product? Yes

Would you consider buying the product? Yes

Would you recommend the product to a friend? Yes

Use this box to explain your overall score

An effective tool that is small and ideal for putting in a back pocket or smaller saddle bag. While it's not designed to hold spare plugs, it is still possible, but the price puts it among other very well-reviewed tools that have that ability.

Overall rating: 7/10

About the tester

Age: 35  Height: 168  Weight: 62

I usually ride:   My best bike is: Cannondale SystemSix

I've been riding for: Over 20 years  I ride: Every day  I would class myself as: Expert

I regularly do the following types of riding: road racing, cyclo cross, sportives, mtb, Lots of gravel style riding

Matt is an endurance nut who loves big rides and big events. He's a former full-time racer and 24hr event specialist, but now is also happy riding off-road on gravel bikes or XC mountain bikes and exploring the mountains and hills of Mid Wales.

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Secret_squirrel | 2 years ago
1 like

I just want to shout out for Hutchinsons tubeless MTB patch kit which is what you put on the inside of your tyre for a neater repair after the bacon strip gets you home.  Works well for smooth treaded road tubeless where it's quite hard to get the strip flush with the tyre carcass.

In my experience a bacon stripped tyre never holds air quite the same way as a new or patched tyre.

ktache replied to Secret_squirrel | 2 years ago
1 like

You mentioned this on a previous thread and I looked into them, should have brought them then, as evrrybody seems to have sold out on the Hutchinsons, had to pay over the odds for some spanish ebay ones a few days ago.

I was thinking such a kit might repair the bigger cuts that occur on tubed tyres too.

Secret_squirrel replied to ktache | 2 years ago
1 like

should do.  Did a good job on a J shaped cut that bacon just couldn't seal. 

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